石油炼制与化工 ›› 2026, Vol. 57 ›› Issue (1): 36-43.

• 加工工艺 • 上一篇    下一篇

S Zorb装置中吸附剂流化状态对脱硫性能的影响

王文寿1,王煦烨1,张文吉2,刘玉良1,朱丙田1   

  1. 1. 中石化石油化工科学研究院有限公司
    2. 中国石化镇海炼化分公司
  • 收稿日期:2025-08-12 修回日期:2025-09-23 出版日期:2026-01-12 发布日期:2025-12-23
  • 通讯作者: 王文寿 E-mail:wangws.ripp@sinopec.com
  • 基金资助:
    中国石油化工股份有限公司合同项目

EFFECT OF SORBENT FLUIDIZATION IN REACTOR ON DESULFURIZATION PERFORMANCE OF S Zorb UNIT

  • Received:2025-08-12 Revised:2025-09-23 Online:2026-01-12 Published:2025-12-23

摘要: 针对工业S Zorb汽油脱硫装置出现脱硫性能下降、反应器横管及卸剂线卸出的吸附剂粒径及性质出现明显差异的情况,在小型固定床反应器上,考察了S Zorb装置吸附剂粒径对其脱硫活性的影响,结果表明:吸附剂粒径大小对催化裂化汽油脱硫活性影响不大。利用计算流体力学(CFD)仿真手段模拟了吸附剂粒径、反应器藏量、吸附剂密度及进料分布器堵塞等对吸附剂流化的影响,研究表明:在吸附剂总质量相同的情况下,吸附剂粒径变大,使得反应器的密相床层高度降低,稀相空间内以颗粒半径小于40 μm的吸附剂为主;吸附剂藏量减少或者吸附剂堆密度增加,导致吸附剂密相床层料位降低;当密相床层料位低于反应器中上部的转剂横管时,密相床层内的大颗粒吸附剂不能正常参与反应-再生循环,参与反应-再生循环的吸附剂以稀相床层中的小颗粒吸附剂为主,脱硫反应器整体脱硫活性降低。通过调整反应参数提高反应器密相床层料位较好地解决了装置脱硫效率低的问题。

关键词: S Zorb, 吸附脱硫, 粒径, 密相床层, 稀相床层

Abstract: Desulfurization performance of S Zorb unit decreased for obvious difference of particle size and characteristics of sorbents from reactor crossover and sorbent discharging line. Effect of particle size to desulfurization activity of S Zorb sorbent was evaluated in a fixed bed reactor. Results showed that particle size dispersion showed little effect to desulfurization of FCC gasoline. CFD method was used to calculated the effect of particle size,sorbent inventory in reactor,bulk density to the fluidization of sorbent in reactor. Data showed more large size of S Zorb sorbent particle led to lower high of dense bed. In the dilute bed, sorbent particle radius was usually lower than 40μm. Lower sorbent inventory and increased bulk density would lead to the decrease of dense bed level of sorbent in reactor, which was lower than the height of crossover height. Only small size sorbent could be transferred from reactor to regenerator, large size sorbent remained in the reactor and could not be regenerated. This led to an insufficient desulfurization activity of S Zorb process. Based on these results, dense bed level of reactor is raised by adjusting operating conditions and the problem of desulfurization activity was solved.

Key words: S Zorb, adsorption desulfurization, particle size, dense bed, dilute bed