石油炼制与化工 ›› 2025, Vol. 56 ›› Issue (11): 121-130.

• 节能减排 • 上一篇    下一篇

催化裂解污水深度净化及浊蒸汽回注组合工艺的开发与应用

练弢1,毛存彪2,郭振宇1,王仕文1,娄永峰2,代品一3,钱运东3,杨强3   

  1. 1. 中海石油宁波大榭石化有限公司
    2. 北京欧谊德科技有限公司
    3. 华东理工大学化工学院
  • 收稿日期:2025-06-27 修回日期:2025-07-22 出版日期:2025-11-12 发布日期:2025-10-24
  • 通讯作者: 练弢 E-mail:liantao@cnooc.com.cn

DEVELOPMENT AND APPLICATION OF COMBINED PROCESS FOR WASTEWATER PURIFICATION AND TURBID STEAM REINJECTION OF DEEP CATALYTIC CRACKING UNIT

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  • Received:2025-06-27 Revised:2025-07-22 Online:2025-11-12 Published:2025-10-24

摘要: 针对炼化企业催化裂解装置(简称催化)污水处理与回用存在的问题,结合催化工艺对注入蒸汽品质的要求,创新开发了一套催化污水深度净化及浊蒸汽回注组合工艺。工业试验结果表明,深度净化工艺可高效脱除催化污水中的油和聚合物等杂质,将水中油和悬浮物质量浓度分别降低至10 mg/L和5.0 mg/L以下。由净化水产生的浊蒸汽可直接用于催化反应与分馏系统注汽,不会影响催化剂的性能和产品分布。某企业3.2 Mt/a催化装置用浊蒸汽替代新鲜蒸汽,新鲜蒸汽总消耗量降低12.2%,外排催化污水减少79.3%。该组合工艺的开发与应用,不仅解决了催化污水回用问题,还大幅提高了催化装置余热利用率,减污降碳协同效果显著,契合当前“双碳”目标下的绿色发展要求。

关键词: 催化裂解污水, 净化技术, 酚类, 蒸汽品质, 组合工艺

Abstract: In response to the challenges associated with the treatment and reuse of wastewater from deep catalytic cracking (DCC) unit in refining enterprises, an innovative integrated process for advanced purification of DCC wastewater and the reuse of turbid steam has been developed, taking into account the quality requirements of steam injection in DCC processes.The industrial test demonstrated that the deep purification process can effectively remove the impurities such as oil and polymer in the DCC wastewater, and reduce the concentrations of oil and suspended solids in the wastewater to less than 10 mg/L and 5.0 mg/L, respectively.The turbid steam generated by the purified water can be directly used for the DCC reaction and the steam injection of the fractionation system without affecting the performance of the catalyst and the product distribution.Fresh steam was replaced by turbid steam in a 3.2 Mt/a DCC unit, resulting in a reduction of 12.2% in total fresh steam consumption and 79.3%in discharged DCC wastewater.The development and application of this integrated process not only solves the problem of DCC wastewater reuse, but also greatly improves the waste heat utilization rate of DCC units, and the synergistic effectof pollution reduction and carbon reduction is remarkable, which can meet the requirements of green development under the current "dual-carbon"strategy.

Key words: DCC wastewater, purification technology, phenols, steam quality, combined process