石油炼制与化工 ›› 2025, Vol. 56 ›› Issue (6): 71-76.

• 加工工艺 • 上一篇    下一篇

丙烷脱氢装置在高产能下的稳定运行控制

方大伟1,王耀华2,毛克有2,刘昌呈1,王杰广1   

  1. 1. 中石化石油化工科学研究院有限公司
    2. 东华能源有限公司(宁波分公司)
  • 收稿日期:2024-11-12 修回日期:2024-12-11 出版日期:2025-06-12 发布日期:2025-05-30
  • 通讯作者: 方大伟 E-mail:fangdw.ripp@sinopec.com
  • 作者简介:2025-05-26

STABLE OPERATION CONTROL OF PROPANE DEHYDROGENATION UNIT UNDER HIGH CAPACITY OF PRODUCTION

  • Received:2024-11-12 Revised:2024-12-11 Online:2025-06-12 Published:2025-05-30

摘要: 对移动床丙烷脱氢反应系统的操作参数进行精准控制,是催化剂发挥催化性能、保证装置长周期高产能运行的基础。结合某公司Oleflex工艺丙烷脱氢装置标定运行数据发现:合理控制反应温度可以使装置产能达到适宜的平衡值,进一步提高反应温度可以增加丙烯产能,但是需要综合考虑技术经济的合理性;在装置再生能力富裕并且反应流出物压缩机(REC)允许的条件下,通过降低反应压力能提高反应的转化率和选择性;在高产能条件下,进料体积空速调整应谨慎,当进料流量超过100%设计负荷时,需要充分评估产生“空腔”和“贴壁”问题的风险;降低氢烃比是提高丙烷脱氢转化率和选择性的有效措施,但是会增加催化剂的积炭量,应在提高丙烷脱氢反应选择性、循环氢气压缩机工作性能和降低催化剂积炭量之间找到平衡。

关键词: 丙烷脱氢, 催化剂, 移动床, 丙烯

Abstract: Accurately controlling the operating parameters of the mobile bed propane dehydrogenation reaction system is the foundation for the catalyst to exert its reaction performance and ensure the long-term high production capacity operation of the device. Based on the calibration and operation data of the Oleflex process propane dehydrogenation unit of a certain company, it was found that reasonable control of the reaction temperature can achieve a suitable equilibrium value for the reaction capacity. Further increasing the reaction temperature can increase the propylene production capacity, but the technical and economic rationality needs to be comprehensively considered; Under conditions where the device has sufficient regeneration capacity and the reaction effluent compressor (REC) allows, reducing the reaction pressure can improve the conversion rate and selectivity of the reaction; Under high production capacity conditions, the volumetric air velocity of the feed should be carefully adjusted. When adjusting the feed flow rate beyond 100% of the design load, it is necessary to fully evaluate the risks of creating "cavities" and "wall sticking" issues.Reducing the hydrogen to hydrocarbon ratio is an effective measure to improve the conversion rate and selectivity of propane dehydrogenation, but it will increase the amount of catalyst coke deposition. A balance should be found between improving the selectivity of propane dehydrogenation reaction, the performance of the circulating hydrogen compressor, and catalyst coke deposition.

Key words: propane dehydrogenation, catalyst, moving bed, propylene