石油炼制与化工 ›› 2025, Vol. 56 ›› Issue (8): 101-106.

• 控制与优化 • 上一篇    下一篇

双效精馏在炼厂气分馏工艺中的应用

赵丹1,王彦娟1,安鑫宇2,张健1,叶昊天3   

  1. 1. 辽宁石油化工大学石油化工学院
    2. 辽宁北方华锦五洲化工工程设计有限公司
    3. 大连理工大学化工学院
  • 收稿日期:2025-02-17 修回日期:2025-04-24 出版日期:2025-08-12 发布日期:2025-07-28
  • 通讯作者: 张健 E-mail:zhangjian2011@lnpu.edu.cn
  • 基金资助:
    教育部产学合作协同育人项目

APPLICATION OF DOUBLE EFFECT DISTILLATION IN GAS FRACTIONATION PROCESS

  • Received:2025-02-17 Revised:2025-04-24 Online:2025-08-12 Published:2025-07-28

摘要: 利用Aspen Plus V14流程模拟软件,对炼厂气分馏工艺进行模拟,验证模拟流程的准确性;对丙烯精馏单元建立了常规单塔精馏、顺流双效精馏和逆流双效精馏模型,经过模拟对比,确定逆流双效精馏为最佳方案,其精丙烯产品纯度达到99.76%,冷凝器热负荷和再沸器热负荷分别比单塔精馏降低52.7%和53.4%。利用灵敏度分析工具,对逆流双效精馏进行了初步优化;在此基础上,采用正交试验进行进一步优化,得到逆流双效精馏的最优参数:低压塔塔顶采出量为62 kmol/h,低压塔进料塔板编号为46(自上而下),高压塔进料塔板编号为42(自上而下),高压塔回流摩尔比为14。

关键词: 双效精馏, 气体分馏工艺, 丙烯精馏塔, 模拟优化, 节能

Abstract: Using Aspen Plus V14 process simulation software, simulate the refinery gas fractionation process and verify the accuracy of the simulation process. Conventional single column distillation, co current double effect distillation, and counter current double effect distillation models were established for the propylene distillation unit. After simulation comparison, counter current double effect distillation was determined to be the best solution, and the purity of the refined propylene product reached 99.76%. The condenser heat load and reboiler heat load were reduced by 52.7% and 53.4%, respectively, compared to single column distillation. Preliminary optimization of countercurrent double effect distillation was carried out using sensitivity analysis tools; On this basis, further optimization was carried out using orthogonal experiments, and the optimal parameters for countercurrent double effect distillation were obtained as follows: The top extraction rate of the low-pressure tower was 62 kmol/h, the feed tray position of the low-pressure tower was the 46th plate (from top to bottom), the feed tray position of the high-pressure tower was the 42nd plate (from top to bottom), and the reflux molar ratio of the high-pressure tower was 14.

Key words: double effect distillation, gas fractionation process, propylene distillation tower, simulation optimization, energy conservation