石油炼制与化工 ›› 2026, Vol. 57 ›› Issue (4): 1-8.

• 加工工艺 •    下一篇

催化裂化干气液相法制乙苯新技术开发与工业侧线试验

练弢   

  1. 中海石油宁波大榭石化有限公司
  • 收稿日期:2025-11-28 修回日期:2025-12-28 出版日期:2026-05-12 发布日期:2026-04-01
  • 通讯作者: 练弢 E-mail:liantao@cnooc.com.cn

DEVELOPMENT OF NEW TECHNOLOGY FOR PRODUCING ETHYLBENZENE BY FCC DRY GAS LIQUID PHASE PROCESS AND INDUSTRIAL SIDE LINE TEST

  • Received:2025-11-28 Revised:2025-12-28 Online:2026-05-12 Published:2026-04-01

摘要: 针对目前炼化企业催化裂化干气(简称催化干气)制乙苯工艺存在的“四高”(高反应温度、高苯烯比、高能耗和高二甲苯含量)问题,创新开发了一种催化干气液相法制乙苯新技术。通过采用“常温加压吸收”、“吸收液增压”和“反应液循环”等关键技术手段,成功实现了催化干气液相制乙苯技术的重大突破。工业侧线试验结果表明,在吸收压力为2.2 MPa、反应入口温度为205 ℃、新鲜苯与乙烯摩尔比(简称苯烯比)为3.5的条件下,吸收尾气中乙烯摩尔分数低于0.5%,反应产物中乙苯选择性超过88.5%,乙基化选择性超过99.5%,产品中的二甲苯质量分数低100 μg/g。与原气相法技术相比,新技术的工艺流程和反应器结构简单,取消了原料苯加热炉,能耗降低51.0%,CO2排放减少36%。新技术的开发符合炼化企业绿色低碳转型要求,有助于推动企业高质量发展,并具有较好的工业推广价值。

关键词: 催化裂化, 干气, 液相法, 乙苯, 加压吸收, 循环, 工业侧线

Abstract: Aiming at the problem of "four highs" (high reaction temperature, high benzene-olefin ratio, high energy consumption and high xylene content) in the process of FCC dry gas to ethylbenzene in refinery enterprises, an innovative liquid phase ethylbenzene production technology from FCC dry gas has been developed. By adopting key technical means such as "pressurized absorption at room temperature", "pressurized absorption liquid" and "circulation of reaction liquid", a major breakthrough in the technology of liquid phase synthesis of ethylbenzene from FCC dry gas has been successfully achieved.The industrial side-stream test showed that the ethylene content in the absorption tail gas was no more than 0.5%, the selectivity of ethylbenzene in the reaction products was no less than 88.5%, the selectivity of ethylation was no less than 99.5%, and the mass fraction of xylene was no more than 100μg/g under the conditions of absorption pressure of 2.2 MPa, reaction inlet temperature of 205℃, and molar ratio of fresh benzene to ethylene (abbreviated as benzene-ethylene ratio) of 3.5. Compared with the original gas phase technology, the process flow and the reactor structure are simple, the raw material benzene heating furnace is eliminated, the energy consumption is reduced by 51.0%, and the CO2 emission is reduced by 36%. The development of new technologies can meet the requirements of green low-carbon transformation, help to promote the high-quality development of enterprises, showing good industrial promotion value.

Key words: catalytic cracking, dry gas, liquid phase method, ethylbenzene, pressurized absorption, circulation, industrial side stream