石油炼制与化工 ›› 2026, Vol. 57 ›› Issue (1): 94-102.

• 节能减排 • 上一篇    下一篇

煤基丙烯酸生产链弛放气耦合回收及热能耦合利用研究

孔德升1,马廷卫2   

  1. 1. 恒力石化(大连)新材料科技有限公司
    2. 恒力石化(大连)炼化有限公司
  • 收稿日期:2025-07-14 修回日期:2025-09-09 出版日期:2026-01-12 发布日期:2025-12-23
  • 通讯作者: 孔德升 E-mail:ds519520@163.com

RESEARCH ON COUPLING OPTIMIZATION OF THERMAL ENERGY UTILIZATION IN COAL BASED ACRYLIC ACID INDUSTRY CHAIN AND METHANOL UNIT RELEASE GAS RECOVERY


  • Received:2025-07-14 Revised:2025-09-09 Online:2026-01-12 Published:2025-12-23

摘要: 某大型炼化一体化企业为推动煤基丙烯酸创新发展,规划建设煤制丙烯酸生产链,为进一步增强产品竞争力,针对煤制丙烯酸生产链中甲醇单元弛放气有效组分回收利用率低和热能系统产蒸汽多为低品位蒸汽的问题,通过对比膜分离、变压吸附等传统弛放气回收氢工艺的优缺点,提出弛放气耦合合成氨生产工艺方案,实现弛放气有效气回收率91.2%、氢气回收率98.82%;结合热能系统流程特点,进行装置间工艺热能耦合利用,实现蒸汽总产量增加45.54 t/h,驱动蒸汽占比提升至79.5%,驱动蒸汽除自用外部分实现外供,实现低品位热能向高品位转化,产生较高的经济效益。

关键词: 弛放气, 氢气回收, 热能耦合, 优化, 节能

Abstract: In order to promote the innovative development of coal based acrylic acid, a large integrated refining and chemical enterprise plans to build a coal to acrylic acid industry chain. In order to further enhance product competitiveness, the low recovery and utilization rate of effective components in the methanol unit release gas and the low-grade steam produced by the thermal energy system in the coal to acrylic acid industry chain are addressed. By comparing the advantages and disadvantages of traditional hydrogen recovery processes from release gas such as membrane separation and pressure swing adsorption, a hydrogen recovery coupled synthetic ammonia production process scheme is proposed, achieving an effective gas recovery rate of 91.2% and a hydrogen recovery rate of 98.82%. Based on the characteristics of the thermal energy system process, the process thermal energy coupling utilization among units is carried out to increase the total steam production by 45.54 t/h, and the proportion of driving steam is increased to 79.5%. The driving steam is completely self-used and partially supplied externally, achieving the conversion of low-grade thermal energy to high-grade and obtaining high economic benefits.

Key words: purge gas, hydrogen recovery, thermal energy coupling, optimization, energy saving